07.07.2010 NEW MODEL: FIAT 500/500C TWINAIR

FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR
FIAT 500 / 500C TWIINAIR

Today to celebrate the A-segment model's third birthday Fiat Powertrain Technologies' innovative new 900cc TwinAir twin-cylinder 85 HP engine  is being introduced in its first production application in the Fiat 500 and 500C.

A memorable event was organised, once again in Turin, on 4 July 2007 to introduce the new Fiat 500, exactly 50 years after the Fiat 500. Since then, the second generation of the model that epitomised the history of Italian cars was quick to conquer everyone's hearts. For the many enthusiasts and customers worldwide, Fiat decided to celebrate each birthday of the little 500 with special events and by introducing highly interesting innovations. In 2008, picnics were organised in the main European capitals and the powerful 500 Abarth was introduced. The same happened in 2009 for the international presentation of the Fiat 500C, the original cabriolet version, which pays homage to the style of the 1957 open top, which received over 32,000 orders in only a few months.  And today, to celebrate the model's third birthday, Fiat is introducing an innovative TwinAir two-cylinder 85 HP (900 cc), which will be marketed starting from next September on the 500 (saloon and cabrio alike).

The first of a new family of two-cylinder engines made by FPT - Fiat Powertrain Technologies, it implements the revolutionary MultiAir system combined with specific fluid dynamics optimised for maximum fuel efficiency. Furthermore, by taking the concept of downsizing to the extreme and masterfully tuning the basic mechanics, the new family – delivering from 65 to 105 HP – emits 43% less CO2 than an engine of equal performance.

Significantly the new TwinAir 85 HP two-cylinder engine will complement the many technological solutions already adopted by the Fiat 500 to contain consumption and emissions as demonstrated by the recent expansion of the engine range, now featuring a second-generation 1.3 MultiJet delivering  power of up to 95 HP. With 8 injections per cycle, the 1.3 MultiJet II improves low rpm torque delivery by up to 38% and cuts CO2 emissions by 6%. Again with a focus on environmental protection, the Fiat 500 (saloon and cabrio) is available with Start&Stop, the system which temporarily stops the engine and starts it again when the car is stationary with the engine idling: this reduces urban cycle average consumption by up to 12%. The principles of the Fiat 500 range are also implemented in eco:Drive, innovative software for analysing driving behaviour and helping motorists optimise consumptions and emissions by using the USB port of the Blue&Me system.

In short, the Fiat 500 aims to express the commitment of Fiat in the field of environmental protection and encourages users to adopt a more responsible, eco-friendly use of the car. It is no coincidence that, for the third year in a row, Fiat is the most environmentally-friendly of the top-selling 10 car brands in Europe, with an average CO2 emission level of 127.8 g/km, compared to the market average of 145.8 g/km (analyses carried out by the independent institution Jato Dynamics). A fundamental boost to obtaining this result was certainly given by the extraordinary growth of methane, the most eco-friendly and cost-effective fuel available on the market today. A forward-thinking direction chosen over ten years ago, that has made Fiat the undisputed European leader in factory-fitted methane systems (OEM), as demonstrated by nearly 400,000 units sold to date in the Natural Power range, which includes 14 bi-fuel (methane/petrol) models - cars and commercial vehicles - for responding to all mobility needs.

In line with this environmental protection commitment, the brand new TwinAir 85 HP is a further step forward that will certainly increase the commercial success and international appreciation of the Fiat 500, already demonstrated by the 52 awards assigned worldwide and the goal of 500,000 units made which was reached last April, only 31 months after its release. A web initiative called “500 Thousandth” was launched to celebrate this record with the goal of creating a show car with a body completely covered with 1500 photographs of the faces of owners, celebrities and enthusiasts who contributed in various ways to the car's extraordinary success. The Fiat 500 Thousandth is the first “collective car”, confirming the spirit of the original model with potential customers being involved from the earliest steps of design. Since 3 May 2006 and for the first time in automotive history, scores of 500 enthusiasts worldwide have been directly involved in the "500 wants you" project, an international marketing platform, and given the opportunity of saying what they want from the future car. The suggestions were picked up by Fiat Automobiles designers and engineers and turned into practical objectives to be reached with solutions and equipment as close to the expectations of potential customers as possible. In short, the Fiat 500 is truly “a car created by the people, with the people's ideas”. Today, fiat500.com is a community of 120,000 active users from 206 different countries who are involved in over 30 online activities. The web pages have been browsed nearly 240 million times.

As an expression of Italy's finest automotive design, the 500 is not merely a super-compact city car, but a real platform upon which Fiat Automobiles is building a whole family of cars with technology and attention to detail worthy of a higher category. That’s without forgetting that the Fiat 500 has introduced many innovations and achieved important records in its segment. For example, in 2007, it was the first car only 3.55 metres long to be awarded 5 EuroNCAP stars. Similarly, the adoption of seven standard airbags (it is the only compact to include knee bags) and the availability of advanced ESP for all engine versions (standard on the 1.4 16v 100 HP) was an absolute “première” in this class. That's without counting that even back in 2007, the entire engine Fiat 500 range was already compliant with Euro 5 standard emission limits, three years ahead of the legal deadline. Last but not least, Fiat 500 was the first small car to offer such a wide, articulated range, typical of higher range models: by combining different versions, engines, interiors, upholstery, body colours, rims, accessories and so on, customers could choose from over 500,000 variants. Product innovations also came in thick and fast: 500 by Diesel (September 2008), 500 Pink (June 2009),  500C (July 2009), 500C by Diesel (June 2010).

Finally, Blue&Me – TomTom, the latest evolution of the Blue&Me system, will be appearing on the Fiat 500 along with the new TwinAir engine. Blue&Me – TomTom is a fully integrated infotainment system that lets you manage telephone, navigation and useful driving information functions using a practical colour touch screen interface. Furthermore, with the launch of the solution on the Fiat 500 a new mediaplayer feature will be introduced that further strengthens the Blue&Me - TomTom proposition. Blue&Me – TomTom is conveniently and elegantly accommodated on the dashboard of the Fiat 500 to combine the safety and convenience of an integrated solution with the flexibility of portable devices. The device is the result of a partnership between Fiat Group Automobiles and TomTom, the European leader in portable navigation systems, and integrates with the car’s other systems via the Blue&Me system developed in collaboration with Magneti Marelli.

TwinAir 85 HP


The new two-cylinder engine family made by FPT - Fiat Powertrain Technologies, called TwinAir, is debuting in the Fiat 500 today. This is a brand-new concept on the worldwide auto scene and confirms the leadership of the Fiat Group in this field. Using next-generation technology, the new engine implements the revolutionary MultiAir system combined with special fluid dynamics optimised for maximum fuel efficiency. Furthermore, by taking the concept of downsizing to the extreme and masterfully tuning the basic mechanics, the new family – delivering from 65 to 105 HP – emits 30% less CO2 than an engine of equal performance.

On sale from next September, the 500 will be the first Fiat model to adopt this, which will be the progenitor of a new family of engines: a 85 HP (900 cc) turbo two-cylinder with the lowest CO2 emission for a petrol engine (92 g/km with a Dualogic robotised gearbox and 95 g/km with manual gearbox) without skimping on performance or driving pleasure. This is thanks to the small-sized turbine which, combined with dedicated valve management strategies, minimises transient response times and, at the same time, keeps maximum power levels high. In this way, despite its small size, the engine ensures excellent performance and an appreciable reduction in fuel consumption: compared with a 1.2 8v, the new 85 HP turbo has 23% more power and a 30% better performance index. In fact, the performance of the two-cylinder is not only equivalent to a 1.4 16v, but consumption is a remarkable 30% lower.

Equipped in this way, the Fiat 500 reaches a top speed of 173 km/h and accelerates from 0 to 100 km/h in only 11 seconds. This remarkable performance corresponds to a significant reduction of fuel consumption and emissions: 4.1 l/100 km and 95 g/km respectively on the urban cycle (with manual gearbox), that becomes 4.0 l/100 km and 92 g/km with a Dualogic robotised gearbox. Furthermore, the Fiat 500 with TwinAir 85 HP is provided with an ECO button – positioned on the dashboard – for further cutting fuel consumption in cities and guaranteeing very eco-friendly running. Two driving modes can be selected: Normal and ECO.

In the first mode, the ECO function is off and the engine delivers the maximum available torque (145 Nm), guaranteeing prompt, brilliant response and a "sportier" driving feel. Steering assistance is also specifically calibrated for Normal mode. No indication appears on the dashboard in this mode (City is not selected). Consequently, this configuration is recommended for maximum response and full enjoyment of all available torque.

In ECO mode, instead, the emphasis is on "eco-friendly" engine running: torque delivery is cut off to 100 Nm at 1750 rpm to minimise consumption and promote a driving style more suitable for city traffic. The steering wheel is lighter (CITY mode is automatically selected). The driver only needs to press the specific button on the dashboard to activate the ECO function. The lettering ECO will appear on the panel (the letter “E” will appear on the panel if the car has a Dualogic robotised gearbox). Furthermore, the Dualogic shifting strategy also switches to ECO mode to further optimise fuel consumption.

Furthermore, compared with a medium-sized four-cylinder of equal performance, the new engine is significantly shorter (-23%) and lighter (-10%), opening the way to further developments, such as methane fuel supply or hybrid technology combinations, again on the theme of greater eco-friendliness. In particular, a methane version of the TwinAir will be available soon providing a further CO2 emission reduction, by adopting a pair of special injectors in addition to the petrol injectors on the intake manifold ducts. Improving on these fuel saving results using internal combustion engines will be difficult and alternative technologies will need to be developed. The combination of traditional engines and electric motors appears particularly promising. Due to its reduced size, the TwinAir is quite suitable for being paired with an electric engine and in general with a device located between the engine and gearbox for recovering and storing the energy that is normally wasted during braking.

Interestingly, the TwinAir  85 HP comes with “Start&Stop” as standard. This device temporarily stops the engine and restarts it, ensuring reductions in fuel consumption and noise in the passenger compartment. The Gear Shift Indicator (GSI) associated to the Start&Stop system is a genuine “co-pilot” that discreetly suggests when to shift gear, leading to more efficient use of the engine in terms of fuel consumption. For example, the GSI may suggest shifting up, by means of an indication on the control panel, to allow the engine to burn a leaner mixture, i.e. one containing less fuel, or shifting down to make best use of the available torque.

Nothing short of an engineering gem, the two-cylinder implements the revolutionary MultiAir technology developed and patented by FPT – Fiat Powertrain Technologies, which was introduced on FIRE engines last year for the first time. The heart of MultiAir is a new electro-hydraulic valve management system that reduces fuel consumption by controlling air directly via the inlet valves (without using the throttle). MultiAir reduces polluting emissions (thanks to combustion control) and also considerably improves performance by boosting driveability with respect to a traditional petrol engine of equal displacement. In brief, the advantages of MultiAir technology applied to petrol engines are: maximum power boosted by 10% compared with a traditional engine of equal size; 15% more torque at low rpm and during transitions by applying early intake valve closing strategies to maximise the air introduced into the cylinders; less fuel consumption and consequently lower CO2 emissions, equal to 10% by eliminating pumping losses and precise parameter calibration for optimising combustion; lower polluting emissions from the engine by optimising valve control strategies during the intake stroke; and prompter response to accelerator commands due to the constant air pressure upstream of the cylinders combined with extremely fast control of the intake valves.

Also, the new TwinAir engine takes the concept of downsizing to an extreme: by combining a small-sized engine with a next-generation turbocharger performance comparable to – or even better than – that of a larger engine is obtained but with less fuel consumption and lower emissions. Not only that, the turbo significantly increases the maximum torque, making it available at a very low rpm, with the result of offering greater flexibility and an unrivalled responsiveness compared to conventional aspirated engines. All this comes with a simple build to the benefit of strength and reliability.

Last but not least, the new engine was painstakingly optimised and tuned. For instance, the basic two-cylinder architecture – combined with the low friction of internal parts – ranks this engine best in the world as far as friction is concerned. Furthermore, calculated simulations have been used to identify the best possible unit displacement in terms of thermo-dynamic efficiency, and the best fluid dynamic configuration to optimise and get the best out of the MultiAir system. Finally, special attention has been placed on the NVH (Noise, vibration, and harshness) aspect to ensure vibration performance at least equivalent to that of a four-cylinder, with equal performance but with a characteristic sound. For this purpose, a balancing countershaft was used to maintain optimal vibration levels in all operating conditions of the engine, from idling speed to top power.

Fiat 500/500 C Twin Air Technical Specifications
Equipment & Options (Italian Market)

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